Securing Resource Integrity with Intelligence
Oil Theft Prevention and Safety Solution
for Crude Oilfield
▍Industry Dynamics & Requirements
For a long time, oil theft has been a major challenge in the production process of oilfields. On the one hand, it causes huge economic losses; on the other hand, it seriously affects the production of oilfields and the personal safety of on-duty employees. However, due to the particularity of the production environment in oilfields, even with the investment of a large amount of human resources, problems such as great management difficulties and blind spots in supervision still exist. Therefore, it has always been a key target of criminals and a high-risk area for integrity risks. Against this backdrop, relying on advanced technologies such as the Internet, big data analysis, cloud computing, and face recognition, we have established an integrated crude oil storage and transportation monitoring and management system that combines anti-theft, early warning, monitoring, alarm, and analysis functions.
▍System Platform Introduction
HUGO Intelligent Lock Control and Supervision Platform for Crude Oil Storage and Transportation adopts a cloud platform architecture. Through independently developed process engines and standardized data interfaces, it realizes a complete set of technical solutions covering data structure design, front-end and back-end (including B/S mode clients of the system platform, mobile terminals, etc.). It provides users with one-stop big data analysis and processing services such as location tracking, analysis, and report generation. Currently, the software platform has applied for more than ten software copyrights, thus ensuring the absolute technological leadership of the system.
▍On-site Installation Photos
Controller (Z10): This device can be installed in convenient operation areas of tank trucks, well sites, and central gathering stations, serving as the edge computing terminal and control hub of the system. On-site operators control the entire system through this device, conduct real-time communication with smart hardware such as intelligent lock controls and liquid level meters, and perform data interaction with backend servers via wireless transmission networks.
Manhole Cover Lock (LU): Installed at the manhole cover on the top of the vehicle, this device serves as the actuator of the intelligent seal lock. It works in coordination with the intelligent controller via wired connection, and can efficiently realize real-time monitoring of the opening and closing status of the tank truck's manhole cover as well as strong control over its opening and closing.
Intelligent Valve Lock (LD): Installed at the oil unloading ports of vehicles, oil storage tanks and gathering stations, it serves as the actuator of the intelligent seal lock. Working in coordination with the intelligent controller via wired connection, it can efficiently monitor the status of tank truck oil unloading ports and realize strong control over their opening and closing. Moreover, it can be customized according to different sizes of oil unloading ports.
Digital Flowmeter: Installed on pipelines, it can measure the production volume of the plant based on flow rate and work with the intelligent lock control system.
Other Devices: The entire system can integrate intelligent devices such as gas volume monitoring equipment, flowmeters, liquid level meters, video monitoring devices, and IoT intelligent lead seals to provide comprehensive solutions for digital oilfields.
▍Related Products
Digital Flowmeter
Installed on the pipeline, it monitors pipeline flow in real-time and uploads the data to the system backend.
Turbine Flow Meter
Installed on the oil pipeline of the tanker, the **Turbine Flow Meter** serves as a high-precision flow metering device. Working in coordination with the intelligent central control via wired connection, it can stably and efficiently monitor parameters such as instantaneous flow rate and total flow volume of oil products. The controller transmits the data back to the background system in real time.
Oval Gear Flow Meter
Installed on the oil pipeline of the tanker, the **Oval Gear Flow Meter** serves as a positive displacement metering device. Working in coordination with the intelligent central control via wired connection, it can stably and efficiently monitor parameters such as instantaneous flow rate and cumulative flow volume of viscous oil products. The controller transmits the data back to the background system in real time.
Portable Flowmeter
This device can be flexibly applied to various metering scenarios such as oil loading and unloading. Equipped with 4G communication function, it can achieve seamless data interaction with the intelligent lead seal system, and at the same time supports an independent operation mode to meet diversified application needs.
Flowmeter
This device is installed at the oil unloading port on the bottom of the vehicle, serving as an intelligent metering device. It works in coordination with the controller via wired connection, stably and efficiently achieving accurate digital metering of the oil unloading quantity. The intelligent central control transmits the data back to the background system in real-time, while also supporting on-site viewing.
External Mounted Level Gauge
Installed on the outer bottom wall of the tank shell, the **External Mounted Level Gauge** serves as a non-intrusive intelligent metering device. Working in coordination with the intelligent central control via wired connection, it can stably and efficiently monitor parameters such as liquid height and calculated volume of oil products in the tank. The controller transmits the data back to the background system in real time.
Automatic Tank Gauge(ATG)
Installed at the manhole cover on the top of the vehicle, it serves as an intelligent metering device. Working in coordination with the intelligent central control via wired connection, it can stably and efficiently monitor parameters such as the height (volume), temperature, pressure, and water level of oil products in the tank. The controller (Z10) transmits the data back to the background system in real-time.
Large Electric Valve Actuator
This Large Electric Valve Actuator is mounted on tank and pipeline valves. It can precisely drive valve opening and closing according to remote control commands. For example, administrators can remotely shut off the oil pipeline when the vehicle leaves the designated area; it feeds back real-time valve status to the control system; and manual operation via handwheel is available for emergency use under power failure.
Compact Electric Valve Actuator
This Compact Electric Valve Actuator is fitted on small-bore pipeline valves. It can precisely control valve switch actions through received instructions. For instance, it automatically closes the auxiliary oil circuit when receiving lock commands; it continuously uploads valve working status to the central controller; the valve body can still be manually operated after removing the actuator.
RFID Bolt Seal
RFID Bolt Seal is installed on container doors, tank truck hatches and valve covers. It combines mechanical anti-break structure with RFID chip, supporting quick identity scanning and evidence recording for cargo transport supervision.
RFID Wire Seal
RFID Wire Seal is mounted on tank valves, oil drums and small transport containers. It adopts flexible steel wire with built-in RFID tag, easy for fast locking and remote identification in batch cargo inspection.
RFID Lead Seal
RFID Lead Seal is a fusion of radio frequency identification (RFID) technology and traditional lead seal anti-theft, anti-counterfeiting function of intelligent sealing products. On the basis of retaining the core attribute of traditional lead seal "one-time blockade, destruction and warning", it realizes digital identification, automatic information collection and full life cycle traceability of sealed objects through RFID chips, and is widely used in scenarios with extremely high requirements for asset safety and process controllability, such as logistics transportation, energy metering, customs supervision, financial escort, etc.
IOT Lead Seal (Q300)
The IOT Seal Strip (Q300) is an intrinsically safe explosion-proof device. It is mainly installed on parts where steel wire physical lead seals need to be applied. The two-code integration design of the lead seal wire ensures its uniqueness. It is used in conjunction with the intelligent terminal (Z20) via near-field communication, and alerts immediately once the seal is broken. It is mainly used to replace traditional steel wire physical lead seals for intelligent management and control with extremely high anti-counterfeiting requirements. Installation locations: risk areas such as oil unloading side box doors, oil tank openings, and fuel dispenser doors.
IOT Lead Seal (Q200)
The IOT Seal Strip (Q200) is an intrinsically safe explosion-proof device. It is mainly installed on parts where steel wire physical lead seals need to be applied, and used in conjunction with the intelligent terminal (Z20) via near-field communication. Once the seal is broken, it alerts immediately. It is mainly used to replace traditional steel wire physical lead seals for intelligent management and control. Installation locations: risk areas such as breather valves on manhole covers, various flange connections, and bottom valve interfaces.
ATG Console
It collects real-time data from each probe, displays readings locally. It supports data storage, remote accesstriggers alarms for overfill and low level or leakage.
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